Standard Atmosphere and Endothermic Generator Control Systems

1500VRSD 45 degree view web

We provide prebuilt and configured mountable plates and panels to address many standard atmosphere and endothermic generator control applications.  The systems are typically stock items and can be configured for your application in short order.  The standard systems include probe conditioning and controls used for dew point, % Carbon, and / or temperature control.  These standard systems come complete with electrical and mechanical prints and an easy-to-use manual.  If you are looking for turnkey installation, don’t hesitate to contact our customer service representatives for our installation services.

Our Models Include:
Model 500
Model 1500
Model 1500 VRF/VRD
Model 1500 VRO
Model 1500 VRSD
Model 2500
HP2000
HP15
Retrofit Plates
AutoGen

Click on the Models tab above for more information about each model.  Looking for a custom control panel application? See the different options under the Systems menu tab above.


Model 500 - Probe Reference Air / Burnout System

Single Furnace Reference Air / Probe Burnout System

500-endo-angle
Features
Both reference air and burnout flow scopes
Internal reference air and burnoff air sources
Designed to be mounted near the oxygen probe on the furnace
Picture shows the Model 500 for the Bazooka Probe / Endothermic Generator

Model 1500 - Atmosphere Control with Reference Air / Burnout System

Single Furnace Atmosphere Control System including Reference Air / Probe Burnout System

1500_AC20
Features
AC20 Atmosphere Controller
RS485 Modbus RTU communications port
Internal burnoff air and recovery timers
Independent, external reference air and burn out flow scopes
Internal air sources
Designed to be mounted near the oxygen probe on the furnace

1500 VRF/VRD - Atmosphere Control with Reference Air / Burnout System With Digital Data Logging

Single Furnace Atmosphere Control System including Reference Air / Probe Burnout SystemVRD

Features
9120 Atmosphere controller
Ethernet and RS485 communications
Internal burnoff air and recovery timers
Independent reference air and burn out flow scopes
Internal, independent air sources
Designed to be mounted near the oxygen probe on the furnace or the generator
Paperless chart recorder

1500 VRO - Oxygen Control with Reference / Cooling Air System

Single Furnace Atmosphere Control System including Reference / Cooling Air SystemVRD

Features
9120 Atmosphere controller
Ethernet and RS485 communications
Independent reference and cooling air flow scopes
Internal, independent air source
Designed to be mounted near the oxygen probe on the furnace
Paperless chart recorder

Model 1500 VRSD - Permanent Dew Point Analyzer / Temperature Controller

Features
Complete generator atmosphere/temperature control solution
Includes Simple Dew sensor
3.5" color touch screen
Meets all CQI-9 requirements, including data logging
TS Manager (for remote screen access) and Configurator (for PC-based control) are included

Model 2500 - Temperature and Atmosphere Control with Reference Air / Burnout System

Single Furnace Atmosphere and Temperature Control System including Reference Air / Probe Burnout System

Features
AC20 Atmosphere Controller, 7EK Temperature Controller with 7SL hi-limit
RS485 Modbus RTU communications port
Internal burnoff air and recovery timers
Independent, external reference air and burn out flow scopes
Internal air sources
Designed to be mounted near the oxygen probe on the furnace

HP2000 - Shaker, Rotary, Muffle, Multi-Tube Generator Atmosphere Applications

There are certain applications where an in-situ probe is impractical. For those situations, Super Systems recommends the HP2000 self-heated oxygen probe.

HP2000
Features
Multi-tube generators
Rotary retort furnaces
Muffle type furnaces
Shaker furnaces
Low-temperature applications
Sintering Applications

HP15 - Shaker, Rotary, Muffle, Multi-Tube Generator Atmosphere Control Applications

hp15-35
Features
3.5" color touch screen
Engineered for rotary, shaker, pit furnaces, and modular endothermic generator applications
Low temperature protective atmosphere applications
External sample applications when in situ probe is difficult to install
Paperless chart recorder
Requires sensor (P/N 1113800)

Retrofit Plates - Atmosphere Control

12-retrofitplate_apr2006_01
Features
SSi's 9000 Series dual-loop controller (Ethernet and RS485 Modbus RTU communication ports)
Recipe control for easy-to-program and easy-to-run cycles
Atmosphere and Temperature Control
User-defined events and alarms
PLC for furnace mechanical movements and safety circuits
Furnace hi-limit controller (7SL)
Includes
24 VDC Isolation Relays
Power supply
Terminal blocks
Pre-wired and tested
Electrical drawings

AutoGen - Generator Control

AutoGen represents the next advancement in generator controls utilizing sophisticated flow loop algorithms to perform demand-based control on endothermic gas generators. AutoGen is designed to fully automate generator control including temperature, dew
point, air/gas flow and automatic turndown.
AutoGen Features
Temperature Control Loop(s)
Dew Point Control
Electronic Flow Readings and Control
Current & Historical Alarm Information
Quick Visual of Generator Status
Specifications: 
Control Power110/220 VAC
CommunicationsModbus TCP,
Modbus RS485
Gas TypeNatural Gas,
Propane
Maximum Gas Pressure
(Pre-Mix)
5 psig
Minimum Gas Pressure
(Pre-Mix)
0.5 psig
Turndown Ratio6:1
Max. Operating Temperature122 °F / 50 °C
Endothermic Gas Capacity700 - 13,500 scfh /
19.82 - 382.32 m3/h
Auto-Gen_Rev B


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